Product Description
TYPE H TYPE DOWN STROKE
MAIN RAM CAPACITY 100TON
RETURN CAPACITY 20TON
STROKE 400 MM
DAYLIGHT GAP 700 MM
SHUT HEIGHT 400 MM
NO. OF MAIN CYLINDER 1 NO. Double ACTING
MAIN RAM DIA 150 MM
BED SIZE 600 x 600 MM
MOVING BOLSTER SIZE 600 x 600MM
MAIN CYLINDER SPEED
APPROACHINGSPEED 70 MM / SEC
PRESSING SPEED 8-15 MM/ SEC
RETURN SPEED 100 MM / SEC
Superior Performance and AdaptabilityOffering up to 100 tons of force, this deep draw press is designed for both versatility and durability. It features a customizable production capacity, adjustable speed, and the capability to handle a wide array of sheet metal forming tasks with high efficiency. Its programmable PLC control allows for seamless integration with existing production lines.
Safety-Centric ConstructionSafety is embedded in every aspect of this press, featuring emergency stop mechanisms, light curtains, safety guards, and a pressure relief valve for comprehensive protection. Operators benefit from a safer working environment without compromised efficiency, reinforced by hydraulic seals and sturdy mild steel construction.
Precision Engineering for Professional ResultsThe precision hydraulic control and double-acting cylinder ensure consistent, repeatable results whether forming automotive components or manufacturing utensils. The press's programmable controls and advanced PLC interface simplify operation, enabling both experienced and new users to achieve tight tolerances and superior surface finishes.
FAQ's of 100 TON DEEP DRAW PRESS:
Q: How does the fully automatic/manual switchable control system benefit the operator?
A: The switchable control system allows operators to seamlessly choose between fully automatic and manual operation, offering flexibility for both high-volume automated production and more precise, hands-on tasks. This adaptability enhances productivity and ensures ease of use across diverse applications.
Q: What safety features are included with the 100 TON Deep Draw Press?
A: This hydraulic press incorporates multiple safety features including an emergency stop button, light curtains to prevent operator injury, a safety guard, and a pressure relief valve. These measures protect the operator during use, ensuring reliable and safe operation in industrial environments.
Q: When should the oil tank be maintained or refilled?
A: Regular maintenance and periodic checks are recommended to ensure optimal operation. The 500-litre oil tank should be monitored based on usage frequency; typical maintenance involves checking oil levels, replacing hydraulic oil as needed, and inspecting for leaks at regular service intervals according to the included maintenance manual.
Q: Where can this deep draw press be installed or used?
A: This floor-mounted press is suitable for manufacturing facilities, automotive production plants, and utensil manufacturing units. Its robust construction and hydraulic efficiency make it ideal for any industrial setting where heavy-duty metal forming or deep drawing is required.
Q: What is the process for deep drawing using this press?
A: The process involves placing metal sheets on the die, aligning the press, and engaging the hydraulic system via the PLC control panel. The double-acting cylinder then applies up to 100 tons of force, shaping the metal to the required form. Adjustable speed and programmable controls ensure process precision and repeatability.
Q: What are the benefits of the 4 pillar/column structure and programmable controls?
A: The 4 pillar/column structure provides exceptional stability, ensuring uniform pressure distribution during deep drawing. Programmable controls via a PLC interface enable precise parameter adjustments, optimizing production for various materials and designs and resulting in enhanced quality and efficiency.