Product Description
TYPE H TYPE DOWN STROKE
MAIN RAM CAPACITY 100TON
RETURN CAPACITY 20TON
STROKE 400 MM
DAYLIGHT GAP 700 MM
SHUT HEIGHT 400 MM
NO OF MAIN CYLINDER 1 NO Double ACTING
MAIN RAM DIA 150 MM
BED SIZE 600 x 600 MM
MOVING BOLSTER SIZE 600 x 600MM
MAIN CYLINDER SPEED
APPROACHINGSPEED 70 MM SEC
PRESSING SPEED 815 MM SEC
RETURN SPEED 100 MM SEC
WORKING HEIGHT FROM FLOOR LEVEL 700 MM
MAXIMUM WORKING PRESSURE 250 KG CM2
DIE CUSHION CAPACITY 40TONS
DIE CUSHION STROKE 50-300 MM
DIE CUSHION TABLE SIZE 400 X 400 MM SINGLE PAD
CUSHION PIN HOLES 35 MM DIA EACH
CYCLE CONTROL THROUGH PANEL
MODE OF OPERATION PUSH BUTTON HAVING THE PROVISION OF AUTO & INCH CYCLE
PUMPING UNIT
MOTOR 10 HP
PUMP 1 NoHigh & Low Pressure
SOL.RETURN VALUE 3 NOS
NON_RETURN VALUE 2 NOS
RELIEF VALUE 3 NOS
SOL UNLOADED VALUE 1 NOS
PRESSURE GAUGE 2 NOS
PREFIL VALUE 1 NOs
PRESSURE SWITCH 1 NOS
OIL RESERVOIR 1 NOS 300 Liter
Advanced Control Panel for Streamlined OperationThe machine integrates a PLC/HMI-based control panel designed for user-friendly operation, ensuring consistent accuracy and efficiency. Programmable functions allow rapid changeovers between manual, semi-auto, and automatic modes, optimizing productivity for various component types and materials. Enhanced monitoring and diagnostics reduce downtime and improve overall operational reliability.
Robust Structure and Safety FeaturesBuilt with high-grade mild steel and alloy steel cylinders, the press guarantees durability and stability under high-pressure operations (max 250 bar). Safety systems such as light curtains, interlock mechanisms, and emergency stop features prioritize operator protection during use. The press is configured for floor mounting, making it suitable for a wide range of manufacturing environments.
Flexible Applications and High EfficiencyEngineered for deep drawing and sheet metal forming, the press supports diverse applications including automobile parts and utensil manufacturing. The pressing force of 100 tons, coupled with adjustable speed and stroke settings, enables optimal forming of sheets up to 8 mm thick. Accessories like die cushion, T-slot table, and oil level indicators further support productivity and quality.
FAQs of 100 Ton Hydraulic Deep Drawing Press:
Q: How does the PLC/HMI-based control panel enhance operations of the hydraulic deep drawing press?
A: The PLC/HMI-based control panel enables easy programming, monitoring, and adjustment of the machines operating parameters, ensuring precise control, efficient cycle automation, and rapid transition between manual, semi-automatic, and automatic modes. This minimizes error and boosts overall productivity.
Q: What safety measures are integrated into the 100 Ton Hydraulic Deep Drawing Press?
A: This press includes multiple safety features such as light curtains, interlock systems, emergency stop switches, and two-hand operation controls. These protect operators by preventing accidental activation and ensuring safe machine intervention during operation.
Q: When should the hydraulic oil tank be refilled or serviced?
A: Regular oil level inspection is advised, using the built-in oil level indicator. Refill or service is recommended when levels fall below the minimum mark, or according to a maintenance schedule based on production intensity, typically every few months or as specified by the manufacturer.
Q: Where can replacement parts for this hydraulic press be sourced?
A: Replacement parts are readily available through the manufacturer, suppliers, and authorized exporters in India, ensuring minimal downtime and continuous equipment reliability for users locally and internationally.
Q: What is the process for adjusting stroke and sheet thickness on this press?
A: Stroke can be precisely set via the PLC control panel, allowing adjustment up to 600 mm. Max sheet thickness of 8 mm (depending on material) is managed via die selection and pressing force settings, ensuring optimal forming results for varying sheet types.
Q: How does the centralized automatic lubrication system contribute to machine performance?
A: The automatic lubrication system ensures all moving components receive sufficient lubrication during operation, reducing wear, improving efficiency, and extending overall lifespan of the press without manual intervention.
Q: What benefits does the oil cooling system provide during continuous production?
A: The oil cooling system regulates hydraulic fluid temperature during sustained operation, maintaining performance up to 60C. This prevents overheating, supports consistent pressing accuracy, and safeguards internal components, enabling reliable high-volume production.