Product Description
TYPE H TYPE DOWN STROKE
MAIN RAM CAPACITY 120TON
RETURN CAPACITY 20TON
STROKE 400 MM
DAYLIGHT GAP 700 MM
SHUT HEIGHT 400 MM
NO. OF MAIN CYLINDER 1 NO. Double ACTING
MAIN RAM DIA 150 MM
BED SIZE 700 x 700 MM
MOVING BOLSTER SIZE 700 x 700MM
MAIN CYLINDER SPEED
APPROACHINGSPEED 70 MM SEC
PRESSING SPEED 8-15 MMSEC
RETURN SPEED 100 MM SEC
WORKING HEIGHT FROM FLOOR LEVEL 700 MM
MAXIMUM WORKING PRESSURE 250 KG CM2
T- SLOT SIZE 1/2inchs
DIE CUSHION CAPACITY 50TONS
DIE CUSHION STROKE 50-300 MM
DIE CUSHION TABLE SIZE 450 X 450 MM SINGLE PAD
CUSHION PIN HOLES 35 MM DIA EACH
CYCLE CONTROL THROUGH PANEL
MODE OF OPERATION PUSH BUTTON HAVING THE PROVI
OF AUTO & INCH CYCLE
Superior Control and User-friendly OperationOutfitted with a PLC-based control system and HMI interface, the 120 Ton Deep Draw Press enables precise control of pressure, stroke, and cycle times. Operators can easily monitor and adjust parameters, ensuring each job's unique requirements are accurately met. Its intuitive design reduces training time and enhances operational efficiency.
Robust Build and Enhanced SafetyConstructed from durable mild steel and employing a four-pillar structure, the press ensures stability and longevity. Comprehensive safety features, including light curtains, emergency stop, two-hand operation, and hydraulic overload protection, provide an extra layer of security, making it suitable for intensive industrial environments.
Versatile Applications with Efficient PerformanceThis deep draw press supports a range of applications such as automotive parts, utensil production, and deep drawing of sheet metals. With a fast, adjustable cycle time and high operating pressure, it addresses various manufacturing needs, while features like automatic lubrication and oil cooling contribute to consistent and efficient performance.
FAQ's of 120 TON DEEP DRAW PRESS:
Q: How does the PLC-based control system enhance the operation of the 120 Ton Deep Draw Press?
A: The PLC-based control system, combined with an HMI interface, allows users to adjust and monitor key parameters such as stroke, pressure, and cycle time. This results in precise operations, simplified setup, and the ability to store job settings for recurring tasks, ultimately improving both productivity and process reliability.
Q: What safety features are included with this deep draw press?
A: For operator protection, the press includes light curtains, a safety enclosure, a two-hand operation control system, an emergency stop button, and hydraulic overload protection. These features collectively minimize risk and ensure safe working conditions during deep drawing processes.
Q: When is the deep draw press most commonly used in manufacturing?
A: The 120 Ton Deep Draw Press is typically employed in industries requiring the formation or shaping of metal sheets, such as in automotive component manufacturing, utensil production, and other sheet metal fabrication tasks where high force and accuracy are essential.
Q: Where can this press be installed for optimal performance?
A: Designed as a floor-mounted unit, the press is best suited for use in well-ventilated industrial workshops or manufacturing plants with sufficient space to accommodate its dimensions (approx. 7500 kg weight and 900 x 900 mm table size) and electrical requirements (380-415V AC, 50 Hz).
Q: What is the process for using the deep draw press safely and efficiently?
A: Before operation, ensure the proper hydraulic oil level and cooling are set. Secure the workpiece on the table, select job parameters via the HMI, and utilize the two-hand operation and safety features. Maintain regular checks on automatic lubrication and follow recommended usage guidelines to optimize productivity and longevity.
Q: How does the adjustable cycle time benefit production operations?
A: With a cycle time range of 8-15 seconds (depending on the job), the press offers flexibility for both short-run and high-volume production. Adjusting the speed and cycle time helps maintain high productivity while accommodating the specific requirements of each forming process.
Q: What are the main benefits of using this machine for deep drawing applications?
A: Key benefits include high force capacity, energy efficiency, reliable performance, safety enhancements, and process customization via PLC and HMI controls. These aspects ensure high-quality output, reduced operational risks, and lower overall power consumption-even in demanding manufacturing environments.